Production and testing: Fault analysis

Component placement and orientation

Supply voltages

The transceiver has three voltage domains:

The supply and I/O voltage, which is nominally 3.3 V in atben and atusb,
the digital (core) supply, which is nominally 1.8 V, and
the analog (RF) supply, which is nominally 1.8 V.

On atusb, there is also the USB voltage domain at nominally 5.0 V.

Voltages should be tested in the following order: USB, then I/O, then digital, and finally analog. The table below gives the permissible ranges. Any voltages outside of these ranges indicate a problem.

Domain Nominal Minimum Maximum
USB 5.0 V 4.5 V 5.25 V
I/O 3.3 V 3.0 V 3.6 V
Digital 1.8 V 1.7 V 1.9 V
Analog 1.8 V 1.7 V 1.9 V

Domain	Nominal	Minimum	Maximum
USB	5.0 V	4.5 V	5.25 V
I/O	3.3 V	3.0 V	3.6 V
Digital	1.8 V	1.7 V	1.9 V
Analog	1.8 V	1.7 V	1.9 V

Measurement setup

The measurements should be performed with a digital multimeter. The transceiver's analog and digital supplies (1.8 V) are only activated when sending or receiving. To enable all voltage domains, put the transceiver in receive mode:

atrf-txrx

atrf-txrx -d net:ben

Exit with Ctrl-C.

To produce periodic transmissions in addition to enabling all voltage domains, use

atrf-txrx -p 3 -E 0

atrf-txrx -d net:ben -p 3 -E 0

Again, exit with Ctrl-C. Note that the transmissions may disturb nearby equipment operating in the 2.4 GHz band, such as 802.11 networks. This can be prevented by shorting the antenna to ground.

In case the board does not accept commands, only the USB and I/O voltage can be checked. If they are correct, proceed with checking the clock.

Measurement points on atben

Measurement points on atusb

Clock frequency

The flawless performance of the crystal oscillator is crucial for operation. Anomalies are easy to detect with even a low-cost oscilloscope and pinpoint specific problems and help to select further analysis steps.

The crystal used in atben and atusb has a nominal tolerance of +/− 15 ppm at 22-28 C. Low-cost oscilloscopes typically have a timing accuracy of +/− 100 ppm, which means that only major excursions can be detected by measuring the clock output with such an instrument. Full-speed USB only requires an accuracy of +/− 2500 ppm. We can therefore consider all results within a range of +/− 1000 ppm as sufficient, and perform more precise measurements by other means. This applies to atben as well as to atusb.

Measuring the clock on atben

atben normally does not output a clock signal. A 1 MHz clock can be enabled with the following command:

atrf-txrx -d net:ben -C 1

This configures atben as a promiscuous receiver. The reception of any IEEE 802.15.4 frame or pressing Ctrl-C will terminate the command.

Clock Action
0 Hz Check voltages; check that the clock is enabled; check for shorts around crystal; check connectivity of crystal
0.999-1.001 MHz, ~3.3 Vpp Perform precision measurement with atrf-xtal
Other Check voltages; check for contamination around crystal

Clock	Action
0 Hz	Check voltages; check that the clock is enabled; check for shorts around crystal; check connectivity of crystal
0.999-1.001 MHz, ~3.3 Vpp	Perform precision measurement with atrf-xtal
Other	Check voltages; check for contamination around crystal

Measuring the clock on atusb

The transceiver provides the clock for the microcontroller in atusb. A clock signal is therefore always available. Immediately after reset, the transceiver generates a 1 MHz clock. When the microcontrolled comes out of reset, it raises the transceiver's clock output to 8 MHz and then enables USB.

Clock Action
0 Hz Check voltages; check for shorts around crystal; check connectivity of crystal
0.999-1.001 MHz, ~3.3 Vpp Check presence of firmware; check for shorts on SPI signals; check connectivity of SPI signals
7.992-8.008 MHz, ~3.3 Vpp Perform precision measurement with atrf-xtal
Other Check voltages; check for contamination around crystal

Clock	Action
0 Hz	Check voltages; check for shorts around crystal; check connectivity of crystal
0.999-1.001 MHz, ~3.3 Vpp	Check presence of firmware; check for shorts on SPI signals; check connectivity of SPI signals
7.992-8.008 MHz, ~3.3 Vpp	Perform precision measurement with atrf-xtal
Other	Check voltages; check for contamination around crystal

Note that, if testing a board into which no boot loader has been flashed yet, the clock frequency should be 1 MHz. If an unsuccessful attempt has been made to flash the boot loader, the frequency may be 1 MHz or 8 MHz, depending on how much code was successfully flashed.

Precision measurements

The clock frequency of atben can be measured with an accuracy of about +/− 100 ppm using the program atrf-xtal. atrf-xtal runs directly on the Ben and measures the duration of packet transmissions. The transmission time depends on the bit clock which is in turn derived from the oscillator.

atrf-xtal 100

The number reported is the number of poll loops the CPU counted. This value should be compared to a reference count obtained with a known to be good atben board on the same Ben at a comparable temperature.

Difference Action
> +/− 50 ppm Correct operation
< −80 ppm Check soldering of capacitors; check for contamination around crystal
> +120 ppm idem
Other Divergence can be compensated by adjusting trim value

Difference	Action
> +/− 50 ppm	Correct operation
< −80 ppm	Check soldering of capacitors; check for contamination around crystal
> +120 ppm	idem
Other	Divergence can be compensated by adjusting trim value

Up: Production and testing Prev: Functional test

Last update: 2011-05-26 Werner Almesberger