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wernermisc/m1rc3/norruption/LOG

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--- Tue 2011-09-06 ------------------------------------------------------------
Running "loop": power-cycle, sleep 2 s, jtag-boot, sleep 70 seconds,
which is enough to boot into FN and render "The Tunnel" for a moment,
then power-cycle again (off-time is 5 s).
Note that the test loop is "open-loop" and will cycle also past any
problems. The first time a corrupt standby (or any other issue) is
observed may therefore be well after the actual event.
1: started around 11:53 (M1 configuration is original, without locking)
(around 500) visually checked boot process; standby was reached normally
--- Wed 2011-09-07 ------------------------------------------------------------
645: neocon stopped working (around 01:58)
666: detected neocon failure at run 666: restarted neocon; urjtag failed
this cycle; back to normal at 667
684: checked LEDs again (first time since ~500) and found that standby
may be failing. stopping test at 685 (around 02:50) for
investigation.
Downloaded the standby bitstream:
wget https://raw.github.com/milkymist/scripts/master/scripts/reflash_m1.sh
chmod 755 reflash_m1.sh
./reflash_m1.sh --read-flash
Found two corruptions in the standby bitstream:
diff -u <(hexdump -C standby.fpg) <(hexdump -C /home/root/.qi/milkymist/read-flash/2011...)
-00000080 00 00 4c 83 00 00 4c 87 00 00 cc 85 d8 47 cc 43 |..L...L......G.C|
+00000080 00 00 4c 83 00 00 4c 87 00 00 c4 80 d8 47 cc 43 |..L...L......G.C|
-00002840 00 08 cc 26 00 00 00 00 00 00 00 00 0c 44 00 98 |...&.........D..|
+00002840 00 00 cc 26 00 00 00 00 00 00 00 00 0c 44 00 98 |...&.........D..|
CRC-checked the partitions:
git clone git://github.com/milkymist/milkymist
cd milkymist/tools/
gcc -Wall -I. -o flterm flterm.c
wget http://milkymist.org/updates/current/for-rc3/boot.4e53273.bin
./flterm --port /dev/ttyUSB0 --kernel boot.4e53273.bin
serialboot
a
only standby.fpg failed the CRC check
Reflashed the standby bitstream:
wget http://milkymist.org/updates/2011-07-13/for-rc3/fjmem.bit
(or http://milkymist.org/updates/fjmem.bit.bz2)
wget http://milkymist.org/updates/current/standby.fpg
jtag
cable milkymist
detect
instruction CFG_OUT 000100 BYPASS
instruction CFG_IN 000101 BYPASS
pld load fjmem.bit
initbus fjmem opcode=000010
frequency 6000000
detectflash 0
endian big
flashmem 0 standby.fpg noverify
M1 enters standby normally again.
Running "loop2": power-cycle, sleep 2 s, jtag-boot, sleep 10 seconds,
which is enough to begin (but not finish) booting RTEMS, then
power-cycle again (off-time is 5 s).
1: started around 05:01. Observed until about 200-300 (06:00-06:30)
that standby was okay.
~730 (08:48): observed that standby didn't load anymore (note: due to
a bug in labsw, power is not turned on in about 5-10% of the cycles,
so the real cycle count should be around 650-700.)
Standby bitstream difference:
-00000080 00 00 4c 83 00 00 4c 87 00 00 cc 85 d8 47 cc 43 |..L...L......G.C|
+00000080 00 00 00 00 00 00 4c 87 00 00 cc 85 d8 47 cc 43 |......L......G.C|
Reflashed standby and locked the NOR. Testing with loop2 again.
1 (09:18): started
... continuing through the night ...
--- Thu 2011-09-08 ------------------------------------------------------------
3483 (03:18): standby is good so far
4325 (07:40): manually ended test. Standby is still good, but starting
with cycle 3704, booting RTEMS failed with
I: Booting from flash...
I: Loading 1889692 bytes from flash...
E: CRC failed (expected aa12a56a, got 68ec25e6)
A CRC check yielded:
Images CRC:
Checking : standby.fpg CRC passed (got c58e8905)
Checking : soc-rescue.fpg CRC passed (got 30dcc535)
Checking : bios-rescue.bin(CRC) CRC passed (got c78353fa)
Checking : splash-rescue.raw CRC passed (got e8ff824f)
Checking : flickernoise.fbi(rescue)(CRC) CRC passed (got aa12a56a)
Checking : soc.fpg CRC passed (got 3a31e737)
Checking : bios.bin(CRC) CRC passed (got 86e23684)
Checking : splash.raw CRC passed (got 978f860c)
Checking : flickernoise.fbi(CRC) CRC failed (expected aa12a56a, got 68ec25e6)
Read back the FlickerNoise partition with
readmem 0x920000 0x0400000 fn.bin
Compare with the original:
wget http://www.milkymist.org/updates/2011-07-13/flickernoise.fbi
md5sum flickernoise.fbi
5b7367e71bda306b080bde124615859b flickernoise.fbi
diff -u <(hexdump -C flickernoise.fbi) <(hexdump -C fn.bin)
...
-0008a380 28 43 00 00 34 64 00 01 58 44 00 00 5c 60 00 1e |(C..4d..XD..\`..|
+0008a380 28 43 00 00 00 00 00 01 58 44 00 00 5c 60 00 1e |(C......XD..\`..|
...