labsw/mech/: added process to mill front plate

labsw/mech/Makefile

@@ -0,0 +1,29 @@
+SPOOL=/home/moko/svn.openmoko.org/developers/werner/cncmap/spool/spool
+CNGT=/home/qi/cae-tools/cngt/cngt
+
+.PHONY:		all mill cng plot clean
+
+all:		mill.rml
+
+front.gp:	front.fpd
+		fped -g -1 front-cut $< - | ./filter !logo >$@ || \
+		  { rm -f $@; exit 1; }
+
+logo.gp:	front.fpd
+		fped -g -1 front-cut $< - | ./filter logo >$@ || \
+		  { rm -f $@; exit 1; }
+
+mill.rml mill.gp: front.gp logo.gp
+		./doit BOARD_Z=1.6mm CLEARANCE=3mm || { rm -rf $@; exit 1; }
+
+mill:		mill.tmp
+		PORT=/dev/ttyUSB0 $(SPOOL) mill.rml
+
+cng:		mill.gp
+		$(CNGT) -57.4 20 mill.gp
+
+plot:
+		echo 'splot "mill.gp" with lines' | gnuplot -persist
+
+clean:
+		rm -f front.gp mill.gp mill.rml

labsw/mech/doit

@@ -0,0 +1,67 @@
+#!/bin/sh
+PATH=$PATH:/home/qi/cae-tools/cameo
+PATH=$PATH:/home/qi/cae-tools/gp2rml
+
+#
+# Parameters:
+#
+# X0, Y0	lower left corner of raw board, default: 0mm 0mm
+# X, Y		position in array, default: 0 0
+# XN, YN	number of boards in X/Y direction, default: 1 1
+# MILL		diameter of mill, default: 35mil
+# BOARD_Z	board tickness, default: 0.8 mm
+# ENGRAVE_Z	engraving depth, default: 0.2 mm
+# CLEARANCE	tool clearance above PCB surface, default: 2mm
+#
+
+while [ "$1" ]; do
+    eval "$1"
+    shift
+done
+
+: ${X0:=0} ${Y0:=0}
+: ${X:=0} ${Y:=0}
+: ${XN:=1} ${YN:=1}
+: ${MILL:=35mil}
+: ${BOARD_Z:=0.8mm}
+: ${ENGRAVE_Z:=0.2mm}
+: ${CLEARANCE:=2mm}
+
+write=write
+yi=0
+while [ $yi -lt $YN ]; do
+    xi=0
+    while [ $xi -lt $XN ]; do
+
+	cameo <<EOF || exit
+mm
+gnuplot $MILL front.gp
+
+align 1 $X0 $Y0		# align relative to board corner
+translate 4mm 4mm	# move to PCB zone assigned to project
+array +3mm +3mm `expr $X + $xi` `expr $Y + $yi`
+z 0 -57.4mm		# board surface (tool fully retracted)
+z $ENGRAVE_Z		# correct for reference level picked by gp2rml
+clear
+
+z -$ENGRAVE_Z		# engraving depth
+gnuplot $MILL logo.gp
+mill any $MILL 0.01mm
+$write mill.gp
+clear
+z $ENGRAVE_Z
+
+z -$BOARD_Z		# board thickness
+z -0.5mm		# tool extra depth
+gnuplot $MILL front.gp
+offset
+append mill.gp
+EOF
+
+	write=append
+	xi=`expr $xi + 1`
+    done
+    yi=`expr $yi + 1`
+done
+
+gp2rml $CLEARANCE 0.5 0.5 mill.gp >mill.rml || exit

labsw/mech/filter

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+#!/usr/bin/perl
+$on = 1;
+while (<STDIN>) {
+	$line = $_;
+	if (/^#%id=/) {
+		chop($id = $');
+		$on = 1;
+		for (@ARGV) {
+			if ($_ =~ /^!/) {
+				$on = 0 if $id =~ $';
+			} else {
+				$on = 0 unless $id =~ $_;
+			}
+		}
+	}
+	print $line if $on;
+}